One sample selection
When preparing samples, care should be taken to eliminate some abnormal factors that affect fatigue strength. There are two types of factors that affect the spring fatigue strength test: one is internal factors, such as chemical composition, metallographic structure, etc.; the other is external factors, such as surface condition, shape and size, temperature, surrounding medium, etc. Generally, it is based on the inherent fatigue strength of the material (internal factors), and the external factors are considered for correction. Therefore, in the test process, the test piece should try to eliminate the influence of external factors. When conducting the first type of test, samples can be prepared according to the conditions of use, or samples can be taken directly from the product. The second and third types of tests should be sampled according to specific requirements.
A. Specimen size The spring size is always different, so even under the same amount of deformation, the stress and fatigue strength between them are not exactly the same. In order to accurately reflect the fatigue strength of the sample, the measurement accuracy of the size should be improved on the basis of reducing the size error.
1) The measurement accuracy of the sample size should be greater than 0.5%. When the material size is less than 2 mm, its accuracy should be 0.01 mm. If 0.5% of the sample size is less than 0.01mm, the accuracy is 0.01mm.
2) When measuring the size of a circular cross-section (such as outer diameter D2, spring wire diameter d), two diameters perpendicular to each other on the same cross-section should be measured, and the average value should be used as the diameter.
3) According to the spring shear stress calculation formula:
It can be seen that in order to reflect the maximum shear stress, the maximum value of spring D/D should be measured.
B. Sample shape
1) In order to ensure that the spring does not produce eccentric load after being stressed, the parallelism of the two ends of the spring and the perpendicularity of the whole spring should be strictly checked.